
After a detailed
investigation, it was discovered, that during the process of wrapping, it so
happened that inevitably, one or two wrapper did get through, no bar of soaps
in them! There was no way to make out the difference between a full wrapper and
empty one. The process of handling each one separately for this purpose seemed
to be very cumbersome. So, the technical head was given the job of devising a
method to overcome the problem. The man prepared a detailed report and proposed
the setting up of a computer based system that would weigh and scan each bar,
for the empty packs would not get detected by a normal x-ray machine. He
proposed an expenditure of a large amount to put this system into a place.
The management heard
him out and passed the order to release the funds and to buy the machinery that
he had proposed. An uneducated worker said, “Excuse me Sir, for my
impertinence, but I have a solution that shall cost a fraction of what you are
planning to go in for.”
The management
hesitated initially. But eventually they heard him out and agreed do try out
his proposal. Next day, the worker brought a strong industrial fan. He put it
at an angle near the convey belt on which the packed soaps bars were coming
through and switched it on. The fan empty wrappers that came trough got blown
off by the fan! The rest of them went past easily.
A simple solution,
for a complex problem! Common sense is seldom common!
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